粉煤機
目前磚廠煤廠等用煤矸石、煤渣、爐渣作磚廠用添加料、內燃料，但這些物料需要粉碎后才能利用，尤其是濕料的粉碎，成為困擾用戶生產的一個問題。針對這個情況，我廠決定在傳統的粉煤機基礎上加以改進，解決這些問題。我們廠家的工程師在用戶提出問題的基礎上加以改進，我們堅信這次的改革一定能夠成功，這是我們作為廠家義不容辭的責任�，F在粉煤機粉碎原料的范圍比較廣泛，不但可以粉碎干的物料，而且還可以粉碎濕的物料，即使在下雨天粉碎被雨水淋濕的物料都沒有關系，也不會發生堵塞，因為粉煤機設計的是沒有篩網和篩底的。自從我們鞏義華北重型把設備改進之后，就徹底的解決了這些問題，改進后的設備深受用戶的喜愛。新一代粉煤機的誕生，完全解決了因原料含水量大，粉碎起來容易發生堵塞的弊病。碎煤機粉碎的原料范圍比較廣，除了可以粉碎煤之外，還可以粉碎煤炭、頁巖、煤矸石、爐渣、煤渣、建筑垃圾等原料。下面我給大家介紹一下粉煤機的工作原理，粉煤機等于說就是兩臺老式粉碎機合二為一的一種新型設備，兩套轉子同時串聯使用。一臺設備就相當于兩臺設備的工作量，不僅增加了產量，還能夠有效的保證粉碎原料的質量和出料粒度。
SCF600x400粉煤機
SCF600x600粉煤機
SCF700x800粉煤機
SCF800x800粉煤機
SCF800x1000粉煤機
SCF1000x1000粉煤機
SCF1000x1200粉煤機
SCF1200x1400粉煤機
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yle="text-align:center;mso-pagination:widow-orphan">yle="font-size:11.0pt;font-family: 宋體;mso-ascii-font-family:Arial;mso-hansi-font-family:Arial;mso-bidi-font-family: Arial;mso-font-kerning:0pt">允許物料含水率yle="font-size:11.0pt;font-family:Arial; mso-font-kerning:0pt"> |
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yle="width:66.2pt;border:solid black 1.0pt; border-top:none;mso-border-left-alt:solid black .5pt;mso-border-bottom-alt: solid black .5pt;mso-border-right-alt:solid black .5pt;background:#FF6600; padding:0cm 5.4pt 0cm 5.4pt;height:15.6pt">
yle="text-align:center;mso-pagination:widow-orphan">yle="font-size:11.0pt;font-family: 宋體;mso-ascii-font-family:Arial;mso-hansi-font-family:Arial;mso-bidi-font-family: Arial;mso-font-kerning:0pt">（yle="font-size:11.0pt;font-family:Arial;mso-font-kerning:0pt">SCFyle="font-size:11.0pt;font-family: 宋體;mso-ascii-font-family:Arial;mso-hansi-font-family:Arial;mso-bidi-font-family: Arial;mso-font-kerning:0pt">）yle="font-size:11.0pt;font-family:Arial;mso-font-kerning:0pt"> |
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yle="text-align:center;mso-pagination:widow-orphan">yle="font-size:11.0pt; font-family:Arial;mso-font-kerning:0pt">(t/h) |
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yle="text-align:center;mso-pagination:widow-orphan">yle="font-size:11.0pt;font-family: 宋體;mso-ascii-font-family:Arial;mso-hansi-font-family:Arial;mso-bidi-font-family: Arial;mso-font-kerning:0pt">（yle="font-size:11.0pt;font-family:Arial;mso-font-kerning:0pt">kwyle="font-size:11.0pt;font-family: 宋體;mso-ascii-font-family:Arial;mso-hansi-font-family:Arial;mso-bidi-font-family: Arial;mso-font-kerning:0pt">）yle="font-size:11.0pt;font-family:Arial;mso-font-kerning:0pt">4yle="font-size:11.0pt;font-family: 宋體;mso-ascii-font-family:Arial;mso-hansi-font-family:Arial;mso-bidi-font-family: Arial;mso-font-kerning:0pt">極yle="font-size:11.0pt;font-family:Arial;mso-font-kerning:0pt"> |
yle="height:15.6pt;border:none" width="0" height="21"> | |||
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yle="width:66.2pt;border:solid black 1.0pt; border-top:none;mso-border-left-alt:solid black .5pt;mso-border-bottom-alt: solid black .5pt;mso-border-right-alt:solid black .5pt;padding:0cm 5.4pt 0cm 5.4pt; height:28.5pt">
yle="text-align:center;mso-pagination:widow-orphan">yle="font-size:11.0pt; font-family:Arial;mso-font-kerning:0pt">600×400 |
yle="width:52.45pt;border-top:none;border-left: none;border-bottom:solid black 1.0pt;border-right:solid black 1.0pt; mso-border-bottom-alt:solid black .5pt;mso-border-right-alt:solid black .5pt; padding:0cm 5.4pt 0cm 5.4pt;height:28.5pt">
yle="text-align:center;mso-pagination:widow-orphan">yle="font-size:11.0pt; font-family:Arial;mso-font-kerning:0pt">≤200 |
yle="width:52.65pt;border-top:none; border-left:none;border-bottom:solid windowtext 1.0pt;border-right:solid black 1.0pt; mso-border-bottom-alt:solid windowtext .5pt;mso-border-right-alt:solid black .5pt; padding:0cm 5.4pt 0cm 5.4pt;height:28.5pt">
yle="text-align:center;mso-pagination:widow-orphan">yle="font-size:11.0pt; font-family:Arial;mso-font-kerning:0pt">≤3mm
yle="text-align:center;mso-pagination:widow-orphan">yle="font-size:11.0pt; font-family:Arial;mso-font-kerning:0pt">(2mmyle="font-size:11.0pt;font-family:宋體;mso-ascii-font-family: Arial;mso-hansi-font-family:Arial;mso-bidi-font-family:Arial;mso-font-kerning: 0pt">以下占yle="font-size:11.0pt;font-family:Arial;mso-font-kerning:0pt">80%yle="font-size:11.0pt;font-family: 宋體;mso-ascii-font-family:Arial;mso-hansi-font-family:Arial;mso-bidi-font-family: Arial;mso-font-kerning:0pt">以上yle="font-size:11.0pt;font-family:Arial;mso-font-kerning:0pt">)yle="font-size:11.0pt;font-family: 宋體;mso-ascii-font-family:Arial;mso-hansi-font-family:Arial;mso-bidi-font-family: Arial;mso-font-kerning:0pt">，yle="font-size:11.0pt;font-family:Arial;mso-font-kerning:0pt">
yle="text-align:center">yle="font-size:11.0pt; font-family:Arial;mso-font-kerning:0pt">0.5mmyle="font-size:11.0pt;font-family:宋體;mso-ascii-font-family: Arial;mso-hansi-font-family:Arial;mso-bidi-font-family:Arial;mso-font-kerning: 0pt">以下面狀料yle="font-size:11.0pt;font-family:Arial;mso-font-kerning:0pt">50%yle="font-size:11.0pt;font-family: 宋體;mso-ascii-font-family:Arial;mso-hansi-font-family:Arial;mso-bidi-font-family: Arial;mso-font-kerning:0pt">以上yle="font-size:11.0pt;font-family:Arial;mso-font-kerning:0pt"> |
yle="width:58.6pt;border-top:none;border-left:none; border-bottom:solid black 1.0pt;border-right:solid black 1.0pt;mso-border-bottom-alt: solid black .5pt;mso-border-right-alt:solid black .5pt;padding:0cm 5.4pt 0cm 5.4pt; height:28.5pt">
yle="text-align:center;mso-pagination:widow-orphan">yle="font-size:11.0pt; font-family:Arial;mso-font-kerning:0pt">10-15 |
yle="width:46.0pt;border-top:none; border-left:none;border-bottom:solid windowtext 1.0pt;border-right:solid black 1.0pt; mso-border-left-alt:solid black .5pt;mso-border-left-alt:solid black .5pt; mso-border-bottom-alt:solid windowtext .5pt;mso-border-right-alt:solid black .5pt; padding:0cm 5.4pt 0cm 5.4pt;height:28.5pt">
yle="text-align:center;mso-pagination:widow-orphan">yle="font-size:11.0pt;font-family: 宋體;mso-ascii-font-family:Arial;mso-hansi-font-family:Arial;mso-bidi-font-family: Arial;mso-font-kerning:0pt">＜yle="font-size:11.0pt;font-family:Arial;mso-font-kerning:0pt">25%yle="font-size:11.0pt;font-family: 宋體;mso-ascii-font-family:Arial;mso-hansi-font-family:Arial;mso-bidi-font-family: Arial;mso-font-kerning:0pt">（含水率以物料特性而定）yle="font-size:11.0pt;font-family:Arial; mso-font-kerning:0pt"> yle="text-align:center">yle="font-size:11.0pt; font-family:Arial;mso-font-kerning:0pt"> |
yle="width:79.65pt;border-top:none;border-left: none;border-bottom:solid black 1.0pt;border-right:solid black 1.0pt; mso-border-bottom-alt:solid black .5pt;mso-border-right-alt:solid black .5pt; padding:0cm 5.4pt 0cm 5.4pt;height:28.5pt">
yle="text-align:center;mso-pagination:widow-orphan">yle="font-size:11.0pt; font-family:Arial;mso-font-kerning:0pt">18.5+18.5(15) |
yle="width:96.45pt;border-top:none;border-left: none;border-bottom:solid black 1.0pt;border-right:solid black 1.0pt; mso-border-bottom-alt:solid black .5pt;mso-border-right-alt:solid black .5pt; padding:0cm 5.4pt 0cm 5.4pt;height:28.5pt">
yle="text-align:center;mso-pagination:widow-orphan">yle="font-size:11.0pt; font-family:Arial;mso-font-kerning:0pt">2400x900x1620 |
yle="height:28.5pt;border:none" width="0" height="38"> |
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yle="width:66.2pt;border:solid black 1.0pt; border-top:none;mso-border-left-alt:solid black .5pt;mso-border-bottom-alt: solid black .5pt;mso-border-right-alt:solid black .5pt;padding:0cm 5.4pt 0cm 5.4pt; height:35.9pt">
yle="text-align:center;mso-pagination:widow-orphan">yle="font-size:11.0pt; font-family:Arial;mso-font-kerning:0pt">600×600 |
yle="width:52.45pt;border-top:none;border-left: none;border-bottom:solid black 1.0pt;border-right:solid black 1.0pt; mso-border-bottom-alt:solid black .5pt;mso-border-right-alt:solid black .5pt; padding:0cm 5.4pt 0cm 5.4pt;height:35.9pt">
yle="text-align:center;mso-pagination:widow-orphan">yle="font-size:11.0pt; font-family:Arial;mso-font-kerning:0pt">≤200 |
yle="width:58.6pt;border-top:none;border-left:none; border-bottom:solid black 1.0pt;border-right:solid black 1.0pt;mso-border-bottom-alt: solid black .5pt;mso-border-right-alt:solid black .5pt;padding:0cm 5.4pt 0cm 5.4pt; height:35.9pt">
yle="text-align:center;mso-pagination:widow-orphan">yle="font-size:11.0pt; font-family:Arial;mso-font-kerning:0pt">20-25 |
yle="width:79.65pt;border-top:none;border-left: none;border-bottom:solid black 1.0pt;border-right:solid black 1.0pt; mso-border-bottom-alt:solid black .5pt;mso-border-right-alt:solid black .5pt; padding:0cm 5.4pt 0cm 5.4pt;height:35.9pt">
yle="text-align:center;mso-pagination:widow-orphan">yle="font-size:11.0pt; font-family:Arial;mso-font-kerning:0pt">22+22yle="font-size:11.0pt;font-family:宋體;mso-bidi-font-family: Arial;mso-font-kerning:0pt">（yle="font-size:11.0pt;font-family:Arial;mso-font-kerning:0pt">18.5yle="font-size:11.0pt;font-family: 宋體;mso-bidi-font-family:Arial;mso-font-kerning:0pt">）yle="font-size:11.0pt; font-family:Arial;mso-font-kerning:0pt"> |
yle="width:96.45pt;border-top:none;border-left: none;border-bottom:solid black 1.0pt;border-right:solid black 1.0pt; mso-border-bottom-alt:solid black .5pt;mso-border-right-alt:solid black .5pt; padding:0cm 5.4pt 0cm 5.4pt;height:35.9pt">
yle="text-align:center;mso-pagination:widow-orphan">yle="font-size:11.0pt; font-family:Arial;mso-font-kerning:0pt">2400x1080x1600 |
yle="height:35.9pt;border:none" width="0" height="48"> | ||
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yle="width:66.2pt;border:solid black 1.0pt; border-top:none;mso-border-left-alt:solid black .5pt;mso-border-bottom-alt: solid black .5pt;mso-border-right-alt:solid black .5pt;padding:0cm 5.4pt 0cm 5.4pt; height:31.4pt">
yle="text-align:center;mso-pagination:widow-orphan">yle="font-size:11.0pt; font-family:Arial;mso-font-kerning:0pt">700×800 |
yle="width:52.45pt;border-top:none;border-left: none;border-bottom:solid black 1.0pt;border-right:solid black 1.0pt; mso-border-bottom-alt:solid black .5pt;mso-border-right-alt:solid black .5pt; padding:0cm 5.4pt 0cm 5.4pt;height:31.4pt">
yle="text-align:center;mso-pagination:widow-orphan">yle="font-size:11.0pt; font-family:Arial;mso-font-kerning:0pt">≤300 |
yle="width:58.6pt;border-top:none;border-left:none; border-bottom:solid black 1.0pt;border-right:solid black 1.0pt;mso-border-bottom-alt: solid black .5pt;mso-border-right-alt:solid black .5pt;padding:0cm 5.4pt 0cm 5.4pt; height:31.4pt">
yle="text-align:center;mso-pagination:widow-orphan">yle="font-size:11.0pt; font-family:Arial;mso-font-kerning:0pt">30-40 |
yle="width:79.65pt;border-top:none;border-left: none;border-bottom:solid black 1.0pt;border-right:solid black 1.0pt; mso-border-bottom-alt:solid black .5pt;mso-border-right-alt:solid black .5pt; padding:0cm 5.4pt 0cm 5.4pt;height:31.4pt">
yle="text-align:center;mso-pagination:widow-orphan">yle="font-size:11.0pt; font-family:Arial;mso-font-kerning:0pt">37+30 |
yle="width:96.45pt;border-top:none;border-left: none;border-bottom:solid black 1.0pt;border-right:solid black 1.0pt; mso-border-bottom-alt:solid black .5pt;mso-border-right-alt:solid black .5pt; padding:0cm 5.4pt 0cm 5.4pt;height:31.4pt">
yle="text-align:center;mso-pagination:widow-orphan">yle="font-size:11.0pt; font-family:Arial;mso-font-kerning:0pt">3000x1290x1730 |
yle="height:31.4pt;border:none" width="0" height="42"> | ||
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粉煤機既然有這么多的優點，在這里我給大家介紹介紹，在老式粉煤機的基礎上改進而來的，不僅外觀好看，而且也非常的實用性也很強。那么我們就來具體的談談粉煤機的情況吧！
粉煤機相當于兩臺錘式破碎機合二為一，合理的組合成一個整體，兩套轉子串連使用，物料先經料倉通過輸送機勻速進入粉煤機，先經上級高轉速粉碎后，再經過下級粉碎腔再次細碎，直接達到用戶要求的細度。同時，由于該粉煤機沒有篩網和篩底，物料經過兩次粉碎后，直接從出料口排出，不會出現堵塞的問題，更不會導致濕料堆積在出料口，從而導致不能正常生產。因此粉煤機徹底解決含水率25%以下的濕料，滿足用戶大多數的需求，另外，由于粉煤機是兩個粉碎腔設計，因此物料在產量和細度上也達到要求。對于濕度有些大的用戶來講，我們華北重型又設計出“刮刀”裝置，可有效防止濕料黏在粉碎腔上，從而導致產量降低，大大提高了粉煤機整體的性能。
一、雙轉子上下兩級粉碎
粉煤機采用互相串聯的兩套轉子，物料在粉碎腔里面經過上級轉子擊碎的物料立即進入飛速旋轉的下級轉子的錘頭再次細碎，粉碎腔里面的物料飛速碰撞，相互粉碎，形成錘粉料，料粉碎的效果，然后直接從卸料口直接卸出，形成了出料粒度小于3毫米的物料顆粒。此顆粒能夠滿足磚瓦廠家作為內燃制磚的需要。
二、沒有篩網篩底，高濕物料，絕不堵塞
傳統的帶有篦篩板的粉碎機，不適應含水率高于8％的原料，當原料含水率高于10％時，極易發生嚴重堵塞，使錘頭不能轉動，物料不能排出，甚至燒壞電機，嚴重影響生產。
該機設計沒有篩網篦底，對物料含水率沒有嚴格要求，完全不存在糊堵篩板的問題，更不存在細粉不能及時排出，重復粉碎的問題，故粉碎效率高，不存在錘頭無效磨損現象。
三、耐磨組合錘頭
高合金耐磨錘頭組合，錘頭是用高合金精致而成，特別的堅固，更加的耐磨。錘頭耐磨度高壽命長。錘柄設計為活動式，這樣在使用過程中錘頭磨損后，我們只需換錘頭不需換錘柄，大大節省了使用成本。
四、獨特的移位調隙技術
當錘頭磨損后，不需要修復，只要移動錘頭的位置就可以反復使用。調隙錘頭和襯板之間的間隙也可以控制物料的出料粒度。一副錘頭可頂多副錘頭使用。
五、裝置配重平衡輪，運轉平穩慣性大，節電20%
上下兩套轉子軸端均配有飛輪，飛輪可調節運轉的周期性速度波動，使之運轉均勻平穩，增加轉動慣性，克服運動阻力，節電20%以上。
六、液壓手動啟動機殼
液壓啟閉裝置，只需要一人即可輕松啟閉機殼，不僅輕巧快捷且安全可靠，便于維修。
七、集中潤滑系統，不停機注油，方便快捷
粉煤機集中潤滑系統，不停機，也可以注油，方便快捷。粉煤機采用潤滑系統，一改黃油嘴，油杯的傳統加注潤滑油方式；配置集中給油分配泵，一步操作，多路供油；整機可在機器工作狀態下隨時將所有軸承同時同步加注潤滑油，方便快捷。由于全油路封閉，又可防止粉塵侵入損壞軸承。
我公司可根據客戶要求定做其他大小規格的粉碎設備也可定身量做生產線，價格便宜，質量第一。并為每一個來廠的客戶朋友們現場粉碎原料。購買粉煤機，請到鞏義市華北重型機械廠。
粉煤機主要有機架、轉子系統、錘頭、襯板、動力部分以及傳動裝置等組成。
1.轉子
粉煤機的核心，它由錘盤、端盤、錘頭、錘軸、主軸、飛輪、軸承和軸承座以及保護主軸的密封無縫鋼管套組成。錘盤和端盤以鍵固定在主軸上，兩端用卡箍緊固之，使其形勢一體，使其具有很大的剛度，以適應破碎大塊礦石和傳遞大扭矩的需要。所選用的是SKF中寬系列雙列向心球面滾子軸承，可以承受很大的沖擊載荷。轉子錘頭采用了全回轉型結構。即使大塊礦石不能一擊即碎時，也能完全退避到錘盤之中，以保持轉子的正常運轉。錘頭由耐磨鋼制成。它具有較高的抗磨損和耐沖擊性能，錘頭在一邊磨損之后可以換邊使用。
2.破碎板
破碎板位于轉子的正前方，水平中心線以上，由破碎板體上裝若干齒板而成，齒板與轉子外延夾角，增加了對礦石的沖擊剪切作用。調整裝置可調節破碎板與轉子工作圓之間的間隙，以保證進入排料帶的物料粒度，齒板磨損之后可及時調整，齒板由耐磨材料制成。
3.機體
機架采用優質鋼板（中板）焊接而后，主要是將物料聚存于機體內，供錘頭擊打，為防止物料與錘擊時對機架的破壞，機架內有齒板（襯板），起到保護機體促進粉碎的功能。殼體前后殼利用液壓油缸開啟，以達到更換的目的。
4.驅動部分
驅動部分是粉煤機的動力來源，它由小帶輪通過窄V帶與轉子的大帶輪相連來傳遞功率：其傳動比使轉子達到需要的轉速以產生理想的粉碎效果。主電動機、小帶輪和飛輪固定的電機底座上，通過拉桿可以調節窄V帶的松緊程度。
粉煤機是一種仰擊型粉碎機，主電動機通過聯組窄V帶帶動裝有大帶輪的轉子，原料用給礦設備喂入破煤機的進料口，物料在粉碎腔里面經過上級轉子擊碎的物料立即進入飛速旋轉的下級轉子錘頭再次細碎，粉碎腔里面的物料飛速碰撞，相互粉碎，形成錘粉料，料粉碎的效果，然后直接從卸料口直接卸出，形成了出料粒度約小于3mm的物料顆粒。
設備的維修保養，是延長其壽命，發揮其最大作用的最重要環節，一般包括清掃設備，檢查，禁錮螺絲，保護良好的潤滑，調整機械零部件等內容，它與操作緊密相關，也是執行計劃的檢修基礎。
根據設備的結構，合理的選擇和添加潤滑材料是設備維修的主要方面。通常采用的潤滑材料潤滑脂和潤滑油兩種，潤滑脂應用較潤滑方便，防塵多用于不清潔的場合（潤滑脂易形成密封，防止粉塵進入軸承）故此機使用潤滑脂，鈣基潤滑脂為最好。
設備的操作人員，堅持做到“三好”（用好，管好，修好）“四會”（會使用，會保養，會檢查，會排除故障）“四無”（無積灰，無雜物，無油污，無松動）這樣，就可以保持設備的正常運動，發揮最大的技術效能。
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